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Description
This 1970-1996 BMW R50 5-R100GSPD Motorcycle Repair Manual by Clymer provides service, maintenance and repair information for 1971-1972 BMW R50/5, 1970-1972 BMW R60/5, 1973-1976 BMW R60/6, 1977-1978 BMW R60/7, 1979-1987 BMW R65, 1982-1984 BMW R65LS, 1970-1972 BMW R75/5, 1974-1976 BMW R75/6, 1977 BMW R75/7, 1985-1987 BMW R80, 1978-1979 BMW R80/7, 1983-1984 BMW R80ST, 1981, 1983-1986 BMW R80G/S, 1983-1987 BMW R80RT, 1974-1976 BMW R90/6, 1974-1976 BMW R90S, 1981-1984, 1991 BMW R100, 1977-1979 BMW R100/7, 1977-1980 BMW R100S, 1981-1982, 1984 BMW R100CS, 1988-1996 BMW R100GS, 1990-1996 BMW R100GS PD, 1987-1994, 1988-1989, 1992-1993 BMW R100RS, 1978-1984, 1988-1995 BMW R100RT, and 1979-1980 BMW R100T motorcycles.
1970 1971 1972 1973 1974 1975 1976 1977 1978 1979
1980 1981 1982 1983 1984 1985 1986 1987 1988 1989
1990 1991 1992 1993 1994 1995 1996
Includes everything you need to tune-up and perform routine maintenance on your BMW. Covers engine, clutch, transmission, fuel system, exhaust system, ignition system, steering, suspension, final drive, wheels, brakes, tires, frame, bodywork and electrical system. Features complete wiring diagrams and 776 illustrated pages.
QUICK REFERENCE DATA
CHAPTER ONE, GENERAL INFORMATION
Manual organization, Warnings, cautions and notes, Safety, Serial numbers, Fasteners, Shop supplies, Basic tools, Precision measuring tools, Special tools, Basic service methods, Storage
Bmw R65 Manual
CHAPTER TWO, TROUBLESHOOTING
Operating requirements, Emergency troubleshooting, Engine starting, Engine performance, Engine noises, Engine lubrication, Clutch, Gearshift linkage, Transmission, Excessive vibration, Electrical troubleshooting, Test equipment, Basic test procedures, Electrical problems, Electrical systems troubleshooting, Front suspension and steering, Brake problems
CHAPTER THREE, LUBRICATION, MAINTENANCE AND TUNE-UP
Routine safety checks, Maintenance intervals, Motorcycle cleaning, Tires and wheels, Battery, Periodic lubrication, Periodic maintenance, Tune-up
CHAPTER FOUR, ENGINE
Engine principles, Servicing engine in frame, Engine, Engine front cover, Cylinder head and cover, Rocker arm assemblies, Valves and valve components, Cylinder, Pistons, Piston rings, Valve lifters, Connecting rods, Oil pump, Oil pan and strainer, Oil cooler, Timing chain cover, Camshaft, timing chain, timing sprockets and chain tensioner assembly (1970-1978 models), Camshaft, timing chain and timing sprockets (1979-on models), Camshaft (1979-on models), Camshaft, timing chain, timing sprockets and chain tensioner assembly inspection, Crankshaft, Crankcase, Break-in
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CHAPTER FIVE, CLUTCH
Clutch and flywheel (1970-1980 models), Clutch and flywheel (1981-on models), Clutch release mechanism, Clutch cable
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CHAPTER SIX, TRANSMISSION, GEARSHIFT MECHANISM AND KICKSTARTER
Transmission housing (all models), Housing cover (4-speed transmission), Gearshift mechanism (4-speed models), Kickstarter (4-speed models), Housing cover (5-speed transmission), Gearshift mechanism (5-speed models), Kickstarter (5-speed models)
CHAPTER SEVEN, CARBURETORS, EMISSION CONTROLS AND EXHAUST SYSTEM
Carburetor operation, Carburetor service, Slide-type carburetor (Bing and Dell’Orto), Bing constant velocity type carburetor, Carburetor adjustment, Air filter case, Throttle cable replacement, Choke cable replacement, Fuel tank, Fuel shutoff valves, Fuel filter, Gasoline/alcohol blend test, Crankcase breathe system (U.S. only), Air injection system (1980-on California models), Evaporative emission controls system (so equipped), Exhaust system
CHAPTER EIGHT, ELECTRICAL SYSTEM
Charging system, Alternator, Voltage regulator, Diode board, Battery case, Contact breaker-point ignition system (1970-1980 models), Ignition control unit, Ignition coils, Starting system, Starter, Starter relay, Lighting system, Headlight, Taillight and brake light, Turn signals, Switches, Electrical connectors, Instrument cluster, Relays, Horn, Fuses, Wiring circuit inspection
CHAPTER NINE, FRONT SUSPENSION AND STEERING
Front wheel, Front hub, Wheel balance, Spoke wheel service, Tire changing, Tire repairs, Handlebar, Steering head and stem, Steering head bearing race, Front fork, Front fork removal and installation, Front fork disassembly and assembly, Front fork inspection
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CHAPTER TEN, REAR SUSPENSION AND FINAL DRIVE
Rear wheel, Rear hub (dual-shock models), Shock absorber (dual-shock models), Shock absorber (single-shock models), Swing arm and drive shaft (dual-shock models), Swing arm and drive shaft (single-shock R100GS models), Swing arm and drive shaft (single-shock except R100GS), Final drive unit (all except R100GS), Final drive unit (R100GS models), Pinion gear-to-ring gear adjustment (R100GS models), Taper roller bearing preload (R100GS models)
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CHAPTER ELEVEN, BRAKES
Front drum brake, Rear drum brake, Disc brake system, Front brake pad replacement, Draining hydraulic fluid from the brake system, Front master cylinder, Front master cylinder (type A), Front master cylinder (type B), Front master cylinder (type C), Front caliper, Front caliper (type A), Front caliper (type B), Rear disc brake, Rear brake pad replacement, Rear master cylinder and reservoir, Rear caliper, Brake hose and line replacement, Brake disc (front and rear), Bleeding the system, Rear brake pedal
CHAPTER TWELVE, FRAME AND BODY
Kickstand (sidestand), Centerstand, Footpegs, Safety bars, Fenders, Rear sub-frame, Seat and tool box, Rear cowl, Headlight fairing (R65LS models), Headlight fairing (R90S, R100CS and R100S models), Headlight fairing (R100GS models), Body panels (R100RS models), Body panels (R80RT and R100RT models), Luggage and rack, Windshield, Frame
SUPPLEMENT, 1990 AND LATER SERVICE INFORMATION
Fuel tank (R100GS PD models), Headlight, Instrument cluster (R100GS and R10GS PD models), Clock (optional) (R100GS and R100GS PD models), Handlebar (R10GS PD models), Shock absorber (single shock models), Front fender (R100GS PD models), Seat and rear carrier (R100GS PD models), Headlight fairing and mounting bracket (R100GS and R100GS PD models), Engine guard (R100GS PD models)
INDEX
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WIRING DIAGRAMS